Exhaust Gas and Aftertreatment Modeling

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Diesel particular filter (DPF)
Diesel particular filter (DPF)
Urea selective catalytic reduction (SCR) aftertreatment
Urea selective catalytic reduction (SCR) aftertreatment
Modeling GUI
Modeling GUI

Contents

[edit] Researchers

  • Dennis Assanis
  • Mike Smith

[edit] Sponsors

  • Michigan Economic Development Corp (MEDC)
  • Eaton Corporation

[edit] Abstract

While the diesel (compression ignition) engine is more efficient than the conventional spark ignition engine from a thermodynamics standpoint, it has the potential for a large negative environmental impact. The lean combustion of these devices provides the perfect environment for the production of NOx; relatively high temperatures and abundant oxygen. In addition, direct injection of fuel into the combustion chamber creates rich fuel pockets that can cause the formation of particulate matter (soot). These emissions are subject to stringent regulation standards that grow ever increasingly stricter.

Unlike the three-way catalysts currently used on spark-ignition based platforms, diesel aftertreatment systems will not utilize one device for all problematic emissions. Instead, devices are targeted to take care of only one or a few issues at a time. For instance, Diesel Particulate Filters (DPF) might take care of the particulate matter while a Diesel Oxidation Catalyst (DOC) will eliminate the CO and HC and a Lean NOx Trap is used for the NOx emissions. Until now, diesel engine manufacturers have been able to meet the legislation though in-cylinder technology. The proposed EPA legislation has caused the diesel industry to work on finding cost-efficient aftertreatment technology while still looking in-cylinder for improvements.

[edit] Goals

To accurately model the exhaust gas dynamics of an internal combustion engine including the ability to track the chemical species resulting from in-cylinder process and account for homogeneous reactions occurring. Heat transfer to/from the gas and the pipe walls will be modeled along with the outside environmental influences. Aftertreatment models for all possible catalytic and particulate filter devices will be included with the gas dynamics gas in a Matlab SIMULINK environment to provide a complete exhaust simulation. Optimization of the complete system will be accomplished to maximize the efficiency of each device and minimize the amount of problematic emissions.

[edit] Achievements

Accurate and fast variable-property reacting-gas dynamics solvers have been created for the basis of the exhaust flow and aftertreatment devices. Windows-based GUIs are used to speed up development time through the direct incorporation of the post-processing of the output. In addition, these GUIs allow other researchers to use the simulations with a minimum of start-up time. Matlab SIMULINK based models have also been created and optimization of specific devices is currently on-going.

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